Extreme Conditions, Extreme Precautions: Strategies for Electronics Longevity

Extreme Conditions, Extreme Precautions: Strategies for Electronics Longevity

Electronics has become increasingly crucial in the mission-critical application of everything from aircraft to medical devices to energy grids. This presents new challenges for companies. These systems are critical and any failure can have devastating consequences.

Harsh environments include hot, humid conditions and destructive electric and magnetic fields. Particular environmental conditions can affect a product’s specifications, and should be considered at the design phase.


Despite their capacity to enhance our lives and improve productivity, electronics have short lives and a tendency to become outdated, which create vast quantities of products that are discarded, often referred to as electronic trash (e-waste). Electronic waste is contaminated with toxic substances and rare precious metals like palladium, gold, and the cadmium.

Recognizing the benefits of the value of industrial electronics (EED) could help in reducing waste generated by electronic devices and help promote sustainability in resource management. Compared to retrofitting and refurbishing, which focus on upgrading old devices to the latest technology, remanufacturing is a method that is more extensive and includes disassembling, cleaning, repairing and replacing parts in order to create a product that has its original capabilities.

We conducted an online study of technicians from industrial electronics repair in the GCC in order to encourage remanufacturing instead of disposal. Results showed that PCB issues and failures tend to be caused by these reasons. The results of this survey will assist technicians create better repair strategies, and reuse EEE for a sustainable future.

Innovative Solutions

When it comes to industrial electronic equipment, public transport and mining equipment, “If it is not broken, you shouldn’t repair it” is it true? Many times, a single faulty printed circuit board (PCB) can lead to the whole device to malfunction and result in significant sua chua servo mitsubishi expenses for operation and the urgent replacement.

The Right to Repair movement is growing in popularity worldwide as a key method to extend the life of electronic devices and create more viable business models. But several factors such as the design of products, Intellectual Property and consumer laws, as well as taxation hinder the process.

Ability to think outside the box and improvise are vital for technicians who work in challenging environments. Candidates are often asked in the interview process to share an account of a moment when they needed to come up with a new idea to accomplish a challenging repair. The recruiters can assess the technical skills of the candidate and understand how they deal when faced with challenges that are unexpected in a fast-paced environment. Finding solutions quickly can be a sign of a technician’s commitment to excellence and creativity.

Repairing Electronics at extreme humidity and temperatures

To ensure that electronic components will function reliably over their expected lifespan Manufacturers must expose the devices to rigorous tests. This usually involves testing the device to high temperatures, extreme humidity and even vibrations.

Temperatures too high can cause damage to electronic components. This is particularly the case for circuit boards. The solder that connects components can be melted. If this occurs this can lead to short circuits or even the system to fail.

Electrical components can be affected by humidity. It can cause the corrosion of electrical components, leakage, as well as material deterioration. Moisture may penetrate packing materials, printed-circuit boards as well as other components’ surface.

This can cause problems with the transmission of signals by causing a lag in the amount of time for the electrons to move across the circuit. There is a possibility that in certain cases the delay could be long enough that the circuit will not function. This can lead industrial equipment to fail.